Chengzhuang CBM (CHN)
through coalbed methane power generation
Background
Shanxi Jinju Coal-Power-Chemical Co., Ltd, is a subsidiary of Jinneng Holding Equipment Manufacturing Group, one of the largest enterprises in China to build and operate coalbed methane (CBM) power plants. The recovery of CBM—a form of natural gas extracted from coal beds—in advance of mining helps reduce methane emissions and lowers the risk of methane explosions during coal mine production. What’s more, CBM is an important energy source with much lower greenhouse gas emissions than coal.
Solution
The Chengzhuang CBM Power Generation Project uses the energy-rich methane gas from coal mines to run 12 Jenbacher J620 gensets at one of INNIO’s biggest CBM power generation projects in China. Running on CBM, each genset can efficiently deliver up to 3.4 MW of electricity, all with reduced greenhouse gas emissions compared to coal. Located at the existing site of Shanxi Jinju Coal-Power-Chemical Co., Ltd.’s retired Chengzhuang thermal power plant, the new power plant makes full use of the original facility’s legacy cooling tower and steam turbine workshop space to house the innovatively installed Jenbacher gensets along with two sets of 11-ton-per-hour waste heat steam boilers, which drive two sets of 3 MW combined condensing steam turbine gensets.
Results
Construction began in April 2016 and, thanks to a quick installation, the plant passed its 72+24-hour full-load trial operation in June 2017. At that time, it officially was transferred to commercial operation with a total capacity that reaches 40.5 MW. The contract also includes a multi-year service agreement. In 2020, the site’s Jenbacher gensets ranked No. 1 in contests for both “Yearly Max OPH” (maximum operating hours of 8,339) of individual gensets and “Yearly Max Avg. OPH” (8,175 OPH) of genset fleets among various CBM power plants, earning them two Industry POWER Awards from Shanxi Gas Power Generation Association.1)
1) http://www.sgpga.com/news/show/310
Customer benefits
- Centered on twelve 3.4 MW Jenbacher J620 gensets plus two 3 MW condensing steam turbine gensets in combined cycle, the project provides as much as 46 MW of secure power for the region.
- The J620 gensets deliver total efficiencies of around 80% operating on CBM.
- The plant helps reduce greenhouse gases in the region with much lower emissions than those of similar capacity coal plants while meeting the ever-increasing energy demand.
Results
The Jenbacher emissions reduction package provides STAWAG with a tailor-made OEM solution that combines all engine-specific and complementary technologies from a single source. This tool from INNIO Group helps municipal utilities reduce their CO, CH2O, NOx , and noise emissions according to their specifications and in compliance with statutory emission levels. The fully integrated control and reporting function enables the verification of compliance with limits through automatic emission report generation and measurement data storage, with remote access for real-time monitoring provided by the myPlant Performance software. Thanks to its space-saving configuration, STAWAG was able to integrate the SCR and oxidation catalyst system into its plant without any issues.
Customer benefits with the Jenbacher emissions reduction package
- CO, CH2O, NOx, and noise emissions reduced to preset limits
- Complete OEM solution for engine and emissions control from a single source
- High degree of flexibility with systems integration
- Minimal space required due to modular configuration
- Efficient calibration with engine operation
- Automated emissions reporting and storage of measurement data with integrated control and reporting function
- Intuitive remote emissions monitoring
- Available for new and existing plants (upgrade solution)
1 Measuring and maintenance service incl. measurement bus currently only available in Germany
2 Within the limits of the system/product technology
Location
Installed engines
Electrical output
Thermal output
Total efficiency
Energy source
Commissioned
Our dedicated Jenbacher experts are available to provide personal consultation.
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