Oxidation Catalyst Retrofit

To address ever-tightening emissions regulations across the globe, INNIO Group continuously researches and develops solutions that help you achieve regulatory compliance.

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Upgrade for:

Regulatory Requirements

What can this upgrade do for you?

  • Complete OEM solution
    Our consultants perform a thorough plant review to help ensure that the upgrade implementation meets the latest formaldehyde and CO emission requirements (upgrade vs. shorter catalyst exchange interval). All upgrade implementations are fully tested and validated.
  • Improved flow
    Homogeneous flow distribution enables a longer catalyst life.

    Highly flexible configurations
    With our design, we have the flexibility to adapt the installation position based on your specific requirements.

  • High efficiency
    The low-pressure drop design curbs power deratings, which can occur in higher ambient temperature environments.
  • Reduced installation effort
    Thanks to the compact system dimensions and the use of existing components, the upgrade package requires only minor modifications to the system. The oxidation catalyst can be easily installed from the outside.
  • Service agreement coverage
    Your new or existing maintenance agreements can be extended to include the oxidation catalyst upgrade package

How we get you there?

This package helps you meet the latest regulations, including formaldehyde requirements of the federal/state working group for immission control in Germany (Bund/Länder-Arbeitsgemein-schaft für Immissionsschutz, LAI) with as low as 20 mg/Nm³ at 5% O2-dry and formaldehyde incentive. Based on your specific power plant design, the upgrade package is available in a basic configuration or with additional add-on options as required

Basic package:
— Comprehensive design review to determine your plant’s ability to mount additional catalyst material as well as to evaluate pressure drop, flow, and engine full-load capability related to the engine control’s reserve
— Improved oxidation catalyst material for longer part life (design product life cycle up to 16,000 operating hours)
— Mounting materials as required (seals and screws)
— Commissioning
— Updated OEM documentation

Additional options:
— New flow-improved and space-enhanced catalyst chambers
— Measurement devices (delta-p, temperature in/out)
   > Changes to electrical hardware inside the control cabinet
   > Modifications to DIA.NE software controls
— System component installation and integration with the existing power plant
   > Mechanical components including panels, support structure, piping changes, and compensator
   > Electrical components including hardware mounting, wiring, and testing
— Comprehensive verification and testing of upgrade package integrations
— Turbocharger upgrade for reduced operational impact of additional backpressure
— Third-party emissions measurement analysis

Out of scope:
— Any permit changes
— Civil works (with the exception of the above optional add-on for the catalyst chamber support structure)

Why Jenbacher Services?

Enhanced Efficiency and Lower Lifecycle Costs
Bringing proven outcomes across the life cycle of your engines means greater engine efficiency, reduced fuel usage and optimized maintenance intervals via our Conversions, Modifications & Upgrades offerings.

Lower emission

Emissions can be reduced with exhaust gas aftertreatment systems for example, oxidation or SCR catalysts, helping to meet emission regulations.

Flexibility

Best combined with your next service event or overhaul, our upgrades use only certified OEM parts for and are always based on your specific applications.

Controls and Asset Performance Management

Manage, monitor and control your engine. Our Controls simplify proactive maintenance planning and with myplant, you can remotely calculate plant performance every day, with real-time intelligence.

ENERGY SOLUTIONS. EVERYWHERE, EVERY TIME.

Your local power generation experts.
Jenbacher gas engines have been delivered in 100-plus countries.

Resources & Downloads

Upgrade Oxidation Catalyst

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Consult an expert

Send us a message and we’ll contact you to start the conversation.

Whether you are looking to address your basic service needs – from maintenance requests to day-to-day spare part and consumable requirements – to technical training for your workforce, digital solutions, or even system development plans, our Jenbacher Services experts can advise you on the solution that will be right for you.

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